Emmen Polyamide 6 Plant, Netherlands

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key facts
Key Data
Order year
1998
Plant Type
Polymerisation facility
Location
Emmen, Netherlands
Estimated investment
€91m (NL200m)
Completion
1999
Sponsor
DSM Engineering Plastics
Lead contractor
ABB Lummus Global

DSM NV is an integrated international producer that specialises in chemicals, biotechnological products and plastic materials. Its activities are grouped into three major areas: performance materials, polymers and industrial chemicals, and life sciences. The company's principal products are plastics, synthetic rubbers, fibre intermediates and fine chemicals for pharmaceuticals

DSM Engineering Plastics is a fast-growing competitor in the engineering plastics field. The company's focus is on the production and compounding of:

  • Nylons (6, 6/6, 4/6)
  • Polyesters (PBT, PET)
  • Polyester elastomer (TPE-E)
  • Polycarbonate

The company also produces a wide assortment of compounds and blends, including:

  • Conductive thermoplastics
  • Lubricated thermoplastics
  • Reinforced polypropylenes
"The Emmen plant investment was the fourth one in a row aimed at strengthening DSM's position in the polyamide market worldwide."

DSM Engineering Plastics opened a new 85,000t/yr polymerisation facility Akulon nylon 6 in May 2000. This partly replaces the plant bought from Akzo Nobel in 1992. It is also important because the improvements in energy mean that DSM has been able to meet the Dutch government's strict environmental guidelines.

The investment was the fourth one in a row aimed at strengthening DSM's position in the polyamide market worldwide. Previous investments include two plants in Augusta Georgia, US (50kt polyamide 6 plant and a polyamide 6 carpet waste recycling unit) and also a new 50kt polyamide 6 plant in China.

ENGINEERING PLASTICS

In the region of Netherlands Guilder 200m (€91m)has been invested by DSM Engineering Plastics in an expansion and optimisation of its polyamide 6 (nylon 6) production at its Emmen plant in the Netherlands. DSM aims to make the investment a pivotal point in enabling it to retain its position as a strong world player in both technology and cost-effective production capabilities.

As plastics became more integrated with everyday life, a class of materials, known as engineering plastics, were identified. These were materials with high strength-to-weight ratios and typically with higher temperature resistance, chemical resistance and service life properties than commodity plastics.

Generally, 'engineering plastics' refers to polyamides, polyesters, polycarbonate and acetals. Polyamide 6 finds applications as an engineering plastic in the electrical and electronics and automotive sectors.

The company produces polymers not only for the engineering plastics market but also for the film and industrial yarn markets. In 2005 the company announced two new additions to its product range: Akulon XP for film applications and Akulon Ultraflow for injection moulding.

"The new capacity produces high-viscous polyamide 6 for film extrusion."

FURTHER EXPANSION

In 2004 DSM instigated the expansion of the Akulon PA6 film grades production capacity at the plant by over one third. The expansion was completed by mid-2005.

The new capacity produces high-viscous polyamide 6 for film extrusion.

The film is used in flexible packaging for food and medical applications; it has excellent barrier properties. Akulon polyamide 6 is also used in the production of automotive, leisure and consumer goods.



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Map showing location of Emmen



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Two of the polyamide types (Nylon 6 and Nylon 6.6) produced at the plant.



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