Rotary Cement Packer
19 June 2009
The Rotary Cement Packer is a high performance machine for filling valve sacks / bags with cement, gypsum and hydrated lime (fine free flowing powders which behave like liquid).
Available as three, four, six, eight or 12 rotary packers giving you:
- Compact, high speed sack filling machine
- Heavy duty design and quality construction for reliable 24 hour/day operation
- Vertical turbine blades pump the cement into the sack
- Motionless loadcell weighing - no linkages or knife edges
- Digital, loadcell weighing for each filling spout
- Electronic weighing system with high speed processor includes self optimising technology for consistent weight accuracy
- Suitable for filling 10kg-50kg sacks
- Easy adjustment for different sack sizes
- High throughputs
- Requires one operator or auto sack applicator
- Suitable for filling all types of kraft paper valve sacks with internal "self closing" valve
- PLC controlled
- User friendly touch screen control panel with fault diagnostics and alarms
- Unique filling spout design for clean operation and dust collection
- Low rotation speed for ease of operation
- Low maintenance required
- Reliability is built in to this design
Ideal for packing:
- Cement - OPC
- Hydrated lime
- Ground limestone
- China and ball clays
- Gypsum plasters
- Fly ash
- Calcium carbonates
- Silica flour
- Talc
- Silica sand (pressure flow version)
- Non free flowing products (pressure flow version)
- Fine powered chemicals
Throughputs:
- Up to 4500 sacks/hour
- 50-225 tonnes/hour
Throughput depends upon the number of filling spouts, filled sack weight and product specification: bulk density, particle size, flow characteristics, temperature etc).
Standard Options
- 3-12 filling spout version
- Pressure flow packing concept, instead of turbine, for non free flowing powders
- Automatic target weight/product grade changeover from digital keypad = standard
- Automatic sack saddle height adjustment (manual adjustment = standard)
- Touch screen operator control panel (easy communication between man and machine allowing resetting of working parameters for each spout, providing production graphics, alarm register, fault identification and diagnosis
- In-Line belt checkweigher for filled sacks
Automation
- Sack placer/bag applicator (sacks from piles or rolls)
- Filled sack takeaway conveyors
- High speed in-line sack check weighing with auto reject
- Sack flattening and product compacting devise
- Automatic palletising
- Automatic pallet wrapping
- Automatic pallet press to reduce shipping volume
Ancillary Equipment and Devises
- Bucket elevator
- Surge hopper
- Product screen and lump removal
- Tramp metal removal
- Spillage recovery system
- Filled sack/bag handling conveyors
- Truck and rail wagon loading conveyor
- Production reports - management data - DCS interface
- Turnkey packing plant design, supply, installation, start-up and training
